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Superoll Mugen: Small Diameter Outer Surface Roller Burnishing Tools

SO_MUGEN-icon The Superoll "Mugen" for small diameter outer surfaces is a centerless roller burnishing unit that uses a roller to push down evenly superoll-MUGEN
and give metal surfaces as pins, shafts and pipes a smooth, mirror finishing. Compared to conventional grinding, buffing, polishing, and superfinishing, processing time is shorter and costs can be significantly reduced.
The workpiece advances by itself using the tool feed angle, so the workpiece does not need to be clamped and a feed device is not required.

Principle of the Superoll "Mugen" for Small Diameter Outer Surfaces

SUPEROLL-SO-techAs the roller inside the Superoll head is inclined at an angle, the workpiece is discharged backwards, rotating like a screw when the frame is rotated. (Self-propulsion of workpiece)
The Superoll "Mugen" does not require a special feed device and, in principle, it can process outer surfaces of unlimited length.

Superoll head for the Superoll "Mugen"

SO(MUGEN)-ToolEquipped with a 0.0025 mm (1 scale mark) micro-adjustment mechanism.

The optimal Superoll head can be selected according to the workpiece dimensions.

 

 

 

 

 

 

 

Names of Superoll head parts

superoll-SO-dimension

Superoll head specifications

 

Tool type and number Tool diameter adjustment range Tool type and number Tool diameter adjustment range
mm mm
SO 300-infinity LE  3.05 - 2.75 SO1025-infinity LE 10.30 - 10.00
SO 325-infinity LE  3.30 - 3.00 SO 1050-infinity LE 10.55 - 10.25
SO 350-infinity LE  3.55 - 3.25 SO 1075-infinity LE 10.80 - 10.50
SO 375-infinity LE  3.80 - 3.50 SO1100-infinity LE 11.05 - 10.75
SO 400-infinity LE  4.05 - 3.75 SO1125-infinity LE 11.30 - 11.00
SO 425-infinity LE  4.30 - 4.00 SO1150-infinity LE 11.55 - 11.25
SO 450-infinity LE  4.55 - 4.25 SO1175-infinity LE 11.80 - 11.50
SO 475-infinity LE  4.80 - 4.50 SO 1200-infinity LE 12.05 - 11.75
SO 500-infinity LE  5.05 - 4.75 SO1225-infinity LE 12.30 - 12.00
SO 525-infinity LE  5.30 - 5.00 SO1250-infinity LE 12.55 - 12.25
SO 550-infinity LE  5.55 - 5.25 SO1275-infinity LE 12.80 - 12.50
SO 575-infinity LE  5.80 - 5.50 SO 1300-infinity LE 13.05 - 12.75
SO 600-infinity LE  6.05 - 5.75 SO1325-infinity LE 13.30 - 13.00
SO 625-infinity LE  6.30 - 6.00 SO1350-infinity LE 13.55 - 13.25
SO 650-infinity LE  6.55 - 6.25 SO1375-infinity LE 13.80 - 13.50
SO 675-infinity LE  6.80 - 6.50 SO1400-infinity LE 14.05 - 13.75
SO 700-infinity LE  7.05 - 6.75 SO 1425-infinity LE 14.30 - 14.00
SO 725-infinity LE  7.30 - 7.00 SO1450-infinity LE 14.55 - 14.25
SO 750-infinity LE  7.55 - 7.25 SO1475-infinity LE 14.80 - 14.50
SO 775-infinity LE  7.80 - 7.50 SO1500-infinity LE 15.05 - 14.75
SO 800-infinity LE  8.05 - 7.75 SO1525-infinity LE 15.30 - 15.00
SO 825-infinity LE  8.30 - 8.00 SO1550-infinity LE 15.55 - 15.25
SO 850-infinity LE  8.55 - 8.25 SO1575-infinity LE 15.80 - 15.50
SO 875-infinity LE  8.80 - 8.50 SO1600-infinity LE 16.05 - 15.75
SO 900-infinity LE  9.05 - 8.75 SO1625-infinity LE 16.30 - 16.00
SO 925-infinity LE  9.30 - 9.00 SO1650-infinity LE 16.55 - 16.25
SO 950-infinity LE  9.55 - 9.25 SO1675-infinity LE 16.80 - 16.50
SO 975-infinity LE  9.80 - 9.50 SO1700-infinity LE 17.05 - 16.75
SO1000-infinity LE 10.05 - 9.75 SO1725-infinity LE 17.30 - 17.00

 Note: Superoll heads up are available up to 26 mm diameter. Check the catalog for details.

Application Examples

  •  superoll-MUGEN-worakGuide shaft
  • Piston rod
  • Motor shaft
  • Brake piston, etc.

 

 

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