Automated deburring with robots｜Spindle Motor BARRIQUAN BRQ-EZ01
Typical deburring problems arise from automation
When trying to automate deburring with a robot, we are faced with problems such as "remaining burrs ", "cutting too deep", and "requiring a difficult robot teaching".
The factors that cause these are ambiguity in the robot's trajectory
and variation in workpiece geometry.
What is "Float Deburring" which enables automated deburring?
Floating mechanism is the function that uses a spring to press the tool against the workpiece with a certain pressure.
BARRIQUAN BRQ-EZ01 is a spindle motor capable of float deburring.
Feature of BARRIQUAN BRQ-EZ01
1
Significantly reduces teaching time
- Floating mechanism significantly reduces teaching time.
2
Small robots become processors
- The floating mechanism reduces the load on the robot and cutting tools, so it can be used with small robots.
3
Quick disconnect
of tool
- Reduce tool change time due to outside setup.Easy maintenance!
4
Uniform
finish
- The floating mechanism allows the tool to rest on the workpiece with a constant load for uniform deburring.
5
Servo control resists load fluctuations
- Maximum speed 20,000min-1. Servo controller provides stable control of motor even with load fluctuation.
6
Slim design for less interference
- O.D.φ40×246.5L
Compact design.
1 Significantly reduces teaching time
Float deburring can significantly reduce teaching time compared to rigid machining.
Reason 1 Can be taught by placing the tip on the workpiece.
The floating mechanism acts as a damper, allowing teaching with the dummy cutter in contact with the workpiece.This allows for highly accurate programs to be created from the beginning, which significantly reduces work time.
Reason 2 Can absorb the ambiguous trajectory of the robot.
The floating mechanism absorbs the discrepancy between the robot teaching and automatic operation trajectories, cutting too deep the workpiece and remaining burrs.
Reason 3 Easy to find optimal machining conditions.
The floating mechanism allows the user to experiment with various conditions because there is little reaction force on the spindle or robot.
2 Small robots become processors
Float deburring has less reaction force than rigid machining, enabling deburring with a small, light-weight robot.
It also prevents breakage of cutting tools and chock stops due to overload alarms.
BARRIQUAN BRQ-EZ01 is compact and lightweight, with an outer diameter of 40 mm × length of 246.5 mm and a mass of 1.64 kg, turning a small robot into a high-speed deburring machine.
3 Quick disconnect of tool
BARRIQUAN BRQ-EZ01 has a one-touch mechanism for the part that holds the tool (floater).
Various cutting tools can be easily interchanged, reducing the time required to determine conditions for blade selection, speed of rotation, and feed rate.
External setup is possible, reducing the time required for tool changes.
Maintenance is also easy, and with proper maintenance, the product can be used for a long time.
4 Uniform finish
5 Servo control resists load fluctuations
A servo controller is used.
Can be set to any rotation speed up to 20,000min-1.
6 Slim design for less interference
BARRIQUAN BRQ-EZ01 is slim and compact design prevents interference with workpieces and jigs, and allows a high degree of freedom in deburring motion, allowing approaches from various directions.
BRQ-EZ01 Specifications
